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MMK Launches New Sinter Plant

MMK Launches New Sinter Plant

Magnitogorsk Iron and metal Works commissioned sinter plant No 5, the only 1 of its form in Russia, within the presence of Russian President Vladimir Putin. the power has a capability of up to million tonnes of sinter per yr. the brand new sinter plant is fitted with state-of-the-artwork gadget, permitting it to attain excellent sinter, and it operates the use of the most fulfilling available technologies. The cost of contract gadget supplied via Sinosteel machine & Engineering Co Ltd, amounted to billion rubles. total capital investments in the sinter plant advanced, including construction and setting up works, amounted to round 30 billion rubles.

The sintering enviornment of sintering machines no 1 and No 2 which are a part of the brand new sinter plant is 300 sq m for each sinter line, the peak of the sintering layer is seven hundred mm. For evaluation: At sintering plant No 4, which can be decommissioned with the launch of the fifth, the sintering area is sq m and the layer peak is 280-290 mm. The quantity of high-quality particles (0-5 mm items) produced at the new sinter plant should be decreased from 10% to 5%. The potential of the new unit is tonnes of sinter per hour.

the new sinter plant is geared up with 19 excessive-productive atmosphere-protection gadgets. each and every sintering computing device comprises a sulphur recovery unit and a equipment for the recirculation of sinter gases, which ensures the purification of the complete extent of exhaust gases. The sulphur recovery unit incorporates a two-part electric filter (grime cleaning) and an absorption tower which makes use of lime solution (for the cleaning of sulphur compounds). Sulphur recuperation instruments are capable of cleaning as much as mln m3/hour of sinter gases with ninety nine% effectivity fee for dust and 98% effectivity fee for sulphur dioxide. furthermore, in terms of environmental amenities on the plant, there are eleven air-cleansing systems which seize industrial dust which is then returned to sinter construction, which have a cleaning efficiency of greater than 99%. Launch of the sulphur healing contraptions at full potential, and the resulting sludge deposit from the contraptions effects in the creation of a marketable gypsum. The water circulating deliver device of the sinter plant permits for the collection, removing and reuse of waste water from the commercial web page.

The commissioning of the new sinter plant will make it feasible to decommission the outdated gadget at sinter plant No 4. because of this, it should be viable to achieve: A twofold reduction in dirt emissions (by 2,100 tonnes per year), a fourfold discount in sulphur dioxide emissions (by 3,500 tonnes per 12 months) and a sixteenfold discount in benzapyrene emissions a reduction in discharges of pollutants into the water circulating provide gadget by way of 600 tonnes per 12 months a discount in waste at the slurry deposit of the sintering plant through 13,750 tonnes per yr

When working at full means, sinter plant No 5 may be in a position to produce million tonnes of stabilised cooled sinter per yr, for you to supply the MMK blast furnace plant with brilliant uncooked materials and should increase the efficiency of sinter and blast furnace construction. Working situations for MMK sinter employees will enrich due to the environmental amenities on the new sinter plant.

source : Strategic research Institute, SteelGuru

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