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MMK Launches New Sinter PlantMMK Launches New Sinter Plant Magnitogorsk Iron and metal Works commissioned sinter plant No 5, the only 1 of its kind in Russia, in the presence of Russian President Vladimir Putin. the facility has a ability of up to million tonnes of sinter per yr. the brand new sinter plant is fitted with state-of-the-artwork equipment, allowing it to obtain high-quality sinter, and it operates the use of the most excellent purchasable applied sciences. The charge of contract gadget supplied by Sinosteel equipment & Engineering Co Ltd, amounted to billion rubles. complete capital investments within the sinter plant complex, including building and installation works, amounted to round 30 billion rubles.
The sintering enviornment of sintering machines number one and No 2 that are a part of the brand new sinter plant is 300 sq m for each and every sinter line, the height of the sintering layer is 700 mm. For assessment: At sintering plant No four, which will be decommissioned with the launch of the fifth, the sintering area is ninety sq m and the layer top is 280-290 mm. The quantity of excellent particles (0-5 mm pieces) produced at the new sinter plant may be reduced from 10% to five%. The ability of the brand new unit is tonnes of sinter per hour.
the new sinter plant is equipped with 19 high-productive ambiance-coverage instruments. each sintering machine includes a sulphur recuperation unit and a device for the recirculation of sinter gases, which ensures the purification of the complete extent of exhaust gases. The sulphur restoration unit incorporates a two-area electric powered filter (filth cleansing) and an absorption tower which makes use of lime answer (for the cleansing of sulphur compounds). Sulphur recovery devices are capable of cleansing as much as mln m3/hour of sinter gases with 99% effectivity fee for dirt and ninety eight% effectivity expense for sulphur dioxide. additionally, in terms of environmental amenities on the plant, there are eleven air-cleansing methods which catch industrial grime which is then back to sinter production, which have a cleansing efficiency of greater than 99%. Launch of the sulphur recovery units at full potential, and the resulting sludge deposit from the devices outcomes within the production of a marketable gypsum. The water circulating supply equipment of the sinter plant allows for for the collection, removing and reuse of waste water from the commercial website.
The commissioning of the new sinter plant will make it possible to decommission the outdated gadget at sinter plant No 4. in consequence, it could be possible to obtain: A twofold discount in dust emissions (with the aid of 2,a hundred tonnes per 12 months), a fourfold discount in sulphur dioxide emissions (with the aid of three,500 tonnes per year) and a sixteenfold reduction in benzapyrene emissions a reduction in discharges of pollutants into the water circulating give device through 600 tonnes per year a discount in waste on the slurry deposit of the sintering plant by 13,750 tonnes per year
When working at full potential, sinter plant No 5 can be able to produce million tonnes of stabilised cooled sinter per yr, with a purpose to provide the MMK blast furnace plant with great uncooked materials and will improve the effectivity of sinter and blast furnace construction. Working conditions for MMK sinter worker's will enrich due to the environmental facilities at the new sinter plant.
source : Strategic research Institute, SteelGuru