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MMK Launches New Sinter PlantMMK Launches New Sinter Plant Magnitogorsk Iron and steel Works commissioned sinter plant No 5, the just one of its kind in Russia, in the presence of Russian President Vladimir Putin. the ability has a capability of up to million tonnes of sinter per yr. the brand new sinter plant is geared up with state-of-the-art gadget, permitting it to gain exceptional sinter, and it operates using the best available technologies. The charge of contract gadget supplied by way of Sinosteel equipment & Engineering Co Ltd, amounted to billion rubles. complete capital investments within the sinter plant complicated, together with development and installing works, amounted to round 30 billion rubles.
The sintering area of sintering machines #1 and No 2 which might be a part of the new sinter plant is 300 sq m for every sinter line, the height of the sintering layer is seven-hundred mm. For comparison: At sintering plant No four, which may be decommissioned with the launch of the fifth, the sintering area is sq m and the layer top is 280-290 mm. The amount of quality particles (0-5 mm pieces) produced on the new sinter plant could be reduced from 10% to 5%. The means of the brand new unit is tonnes of sinter per hour.
the new sinter plant is outfitted with 19 excessive-productive atmosphere-insurance policy instruments. each sintering machine includes a sulphur healing unit and a equipment for the recirculation of sinter gases, which ensures the purification of the whole quantity of exhaust gases. The sulphur recuperation unit consists of a two-section electric filter (filth cleaning) and an absorption tower which uses lime solution (for the cleaning of sulphur compounds). Sulphur recuperation contraptions are capable of cleaning as much as mln m3/hour of sinter gases with ninety nine% effectivity rate for grime and 98% efficiency rate for sulphur dioxide. additionally, when it comes to environmental facilities on the plant, there are eleven air-cleansing systems which seize industrial dirt which is then lower back to sinter construction, which have a cleaning effectivity of greater than 99%. Launch of the sulphur recuperation devices at full skill, and the resulting sludge deposit from the gadgets results within the construction of a marketable gypsum. The water circulating supply equipment of the sinter plant makes it possible for for the assortment, removal and reuse of waste water from the commercial website.
The commissioning of the new sinter plant will make it possible to decommission the outdated machine at sinter plant No 4. subsequently, it may be feasible to obtain: A twofold reduction in filth emissions (by 2,100 tonnes per yr), a fourfold reduction in sulphur dioxide emissions (by means of 3,500 tonnes per 12 months) and a sixteenfold reduction in benzapyrene emissions a reduction in discharges of toxins into the water circulating supply gadget by 600 tonnes per 12 months a discount in waste at the slurry deposit of the sintering plant via 13,750 tonnes per yr
When working at full skill, sinter plant No 5 can be able to produce million tonnes of stabilised cooled sinter per yr, in order to provide the MMK blast furnace plant with outstanding raw substances and should enrich the efficiency of sinter and blast furnace construction. Working circumstances for MMK sinter laborers will improve due to the environmental amenities on the new sinter plant.
supply : Strategic research Institute, SteelGuru