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MMK Launches New Sinter PlantMMK Launches New Sinter Plant Magnitogorsk Iron and metal Works commissioned sinter plant No 5, the just one of its type in Russia, in the presence of Russian President Vladimir Putin. the power has a capacity of up to million tonnes of sinter per yr. the brand new sinter plant is equipped with state-of-the-art device, enabling it to acquire fantastic sinter, and it operates using the most useful available applied sciences. The charge of contract gadget presented by using Sinosteel gadget & Engineering Co Ltd, amounted to billion rubles. complete capital investments within the sinter plant complex, including development and installation works, amounted to around 30 billion rubles.
The sintering area of sintering machines number 1 and No 2 that are a part of the brand new sinter plant is 300 sq m for each sinter line, the peak of the sintering layer is seven hundred mm. For comparison: At sintering plant No four, which will be decommissioned with the launch of the fifth, the sintering enviornment is ninety sq m and the layer peak is 280-290 mm. The quantity of great particles (0-5 mm pieces) produced at the new sinter plant could be decreased from 10% to five%. The capacity of the new unit is tonnes of sinter per hour.
the brand new sinter plant is geared up with 19 high-productive atmosphere-insurance plan gadgets. each and every sintering desktop comprises a sulphur healing unit and a device for the recirculation of sinter gases, which ensures the purification of the entire volume of exhaust gases. The sulphur recovery unit incorporates a two-section electric filter (grime cleansing) and an absorption tower which uses lime answer (for the cleansing of sulphur compounds). Sulphur recovery units are able to cleaning as much as mln m3/hour of sinter gases with 99% effectivity rate for dust and 98% effectivity cost for sulphur dioxide. moreover, when it comes to environmental facilities at the plant, there are eleven air-cleaning methods which seize industrial dirt which is then returned to sinter construction, which have a cleaning effectivity of greater than 99%. Launch of the sulphur healing devices at full means, and the ensuing sludge deposit from the contraptions outcomes within the creation of a marketable gypsum. The water circulating provide gadget of the sinter plant allows for for the assortment, removal and reuse of waste water from the commercial site.
The commissioning of the new sinter plant will make it possible to decommission the outdated machine at sinter plant No four. because of this, it can be viable to obtain: A twofold discount in dirt emissions (via 2,100 tonnes per year), a fourfold discount in sulphur dioxide emissions (by using three,500 tonnes per 12 months) and a sixteenfold reduction in benzapyrene emissions a reduction in discharges of pollution into the water circulating supply gadget through 600 tonnes per yr a discount in waste on the slurry deposit of the sintering plant by means of 13,750 tonnes per yr
When working at full ability, sinter plant No 5 will be capable of produce million tonnes of stabilised cooled sinter per yr, with a purpose to provide the MMK blast furnace plant with terrific raw substances and will improve the efficiency of sinter and blast furnace creation. Working situations for MMK sinter worker's will enhance because of the environmental facilities at the new sinter plant.
source : Strategic research Institute, SteelGuru