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MMK Launches New Sinter PlantMMK Launches New Sinter Plant Magnitogorsk Iron and steel Works commissioned sinter plant No 5, the only one of its kind in Russia, in the presence of Russian President Vladimir Putin. the facility has a ability of up to million tonnes of sinter per 12 months. the new sinter plant is equipped with state-of-the-artwork device, enabling it to achieve fantastic sinter, and it operates the usage of the most excellent purchasable applied sciences. The can charge of contract equipment supplied via Sinosteel equipment & Engineering Co Ltd, amounted to billion rubles. total capital investments in the sinter plant complex, including development and installation works, amounted to around 30 billion rubles.
The sintering enviornment of sintering machines number 1 and No 2 which can be part of the brand new sinter plant is 300 sq m for each sinter line, the top of the sintering layer is seven-hundred mm. For comparison: At sintering plant No 4, which could be decommissioned with the launch of the fifth, the sintering enviornment is sq m and the layer top is 280-290 mm. The amount of high-quality particles (0-5 mm pieces) produced at the new sinter plant can be reduced from 10% to 5%. The skill of the new unit is tonnes of sinter per hour.
the new sinter plant is fitted with 19 high-productive atmosphere-insurance plan contraptions. every sintering laptop contains a sulphur recuperation unit and a system for the recirculation of sinter gases, which ensures the purification of the complete quantity of exhaust gases. The sulphur recuperation unit incorporates a two-part electric powered filter (grime cleansing) and an absorption tower which makes use of lime answer (for the cleaning of sulphur compounds). Sulphur recuperation units are capable of cleaning as much as mln m3/hour of sinter gases with ninety nine% efficiency rate for dust and 98% effectivity expense for sulphur dioxide. in addition, when it comes to environmental facilities at the plant, there are eleven air-cleansing programs which seize industrial dust which is then again to sinter construction, which have a cleaning effectivity of more than 99%. Launch of the sulphur restoration instruments at full capacity, and the ensuing sludge deposit from the instruments effects in the production of a marketable gypsum. The water circulating supply device of the sinter plant enables for the assortment, elimination and reuse of waste water from the economic web page.
The commissioning of the brand new sinter plant will make it possible to decommission the out of date equipment at sinter plant No four. in consequence, it may be feasible to achieve: A twofold discount in grime emissions (by way of 2,a hundred tonnes per yr), a fourfold discount in sulphur dioxide emissions (by way of three,500 tonnes per year) and a sixteenfold reduction in benzapyrene emissions a reduction in discharges of pollution into the water circulating give system through 600 tonnes per 12 months a reduction in waste at the slurry deposit of the sintering plant by way of 13,750 tonnes per yr
When working at full potential, sinter plant No 5 may be able to produce million tonnes of stabilised cooled sinter per year, a good way to deliver the MMK blast furnace plant with first-rate uncooked materials and should increase the effectivity of sinter and blast furnace creation. Working situations for MMK sinter employees will increase because of the environmental facilities at the new sinter plant.
source : Strategic research Institute, SteelGuru